KTZ400 Plunger Pump – High-Pressure Triplex Pump for Oilfield Cementing & Fracturing
Product Details
| Type Of The Pump: | Horizontal, Three-Cylinder Plunger Pump | Maximum Input Power: | 600 Hp (447 KW) |
|---|---|---|---|
| Maximum Strokes Per Min: | 244 Rpm | Stroke Length: | 8" (203.2 Mm) |
| Maximum Connecting Rod Load: | 178,000 Lbf (791,957 N) / 792 KN | Gear Ratio: | 8.6:1 |
| Highlight |
high-pressure triplex plunger pump,oilfield cementing plunger pump,fracturing well service pump |
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Product Description
KTZ400 Plunger Pump – High-Pressure Triplex Pump for Oilfield Cementing & Fracturing
Product Overview
The KTZ400 Plunger Pump is a reciprocating, positive displacement, single-acting, horizontal three-cylinder plunger pump. With a maximum input power of 600 HP (447 kW), it is engineered for demanding intermittent well service operations. This pump is a cornerstone of our well service pump solutions, delivering the pressure and flow required for critical downhole applications.
Whether you are cementing a new well, fracturing a formation, or acidizing to improve production, the KTZ400 offers the durability and performance you need. It is a trusted component in cementing units like the GJC(Q)77-15 and GJC(Q)70-30, and its design emphasizes reliability and low maintenance costs.
Key Applications
The KTZ400 is widely used in the oil and gas industry for a variety of intermittent well operations:
Cementing: Pumping cement slurry to secure the casing in the wellbore.
Fracturing (Fracking): Injecting high-pressure fluid to create fractures in rock formations.
Acidizing: Pumping acid to dissolve formation damage and improve permeability.
Water Injection: For enhanced oil recovery and pressure maintenance.
Key Features & Benefits
Durable Power End: The power end uses a worm and worm gear reduction system, providing a high reduction ratio for smooth, stable operation and a long service life. The pump casing itself serves as the lubricating oil tank, and the lubrication pump is integrated, eliminating the need for an external lubrication drive.
Cost-Effective Maintenance: The fluid end features a split head design. Each plunger corresponds to a separate, individually replaceable pump head section. This significantly lowers maintenance costs and reduces downtime.
Versatile Performance: The pump is equipped with different plunger diameters ranging from 3.375" to 4.5". This allows you to customize the pressure and flow to meet the specific requirements of your operation.
Easy Installation: The input shaft of the power end is aligned in the same direction as the plunger, simplifying installation and power drive.
Technical Specifications
|
Parameter |
Specification |
|
Model |
KTZ400 |
|
Type |
Horizontal, Three-Cylinder Plunger Pump |
|
Maximum Input Power |
600 hp (447 kW) |
|
Maximum Strokes Per Minute |
244 rpm |
|
Maximum Connecting Rod Load |
178,000 lbf (791,957 N) / 792 KN |
|
Stroke Length |
8" (203.2 mm) |
|
Gear Ratio |
8.6:1 |
|
Length |
77.75" (1,975 mm) |
|
Width |
38.43" (976 mm) |
|
Height |
45.51" (1,156 mm) |
|
Weight |
6,417 lbs (2,910 kg) |
Performance Data
Performance parameters are calculated based on 100% volumetric efficiency and 90% mechanical efficiency.
|
Plunger Diameter |
Pump Strokes (rpm) |
Flow (GPM / L/min) |
Pressure (psi / MPa) |
|
3 3/8" (85.7 mm) |
32 |
29.7 / 104 |
20,000 / 137.9 |
|
|
70 |
64.7 / 244.8 |
14,314 / 98.6 |
|
|
128 |
118.8 / 449.8 |
7,789 / 53.7 |
|
|
171 |
158.7 / 600.8 |
5,832 / 40.2 |
|
|
244 |
227 / 859.2 |
4,078 / 28.1 |
|
4" (101.6 mm) |
32 |
41.8 / 158.2 |
15,000 / 103.4 |
|
|
70 |
90.8 / 343.8 |
10,190 / 70.2 |
|
|
128 |
166.9 / 631.8 |
5,545 / 38.2 |
|
|
171 |
222.9 / 843.9 |
4,152 / 28.6 |
|
|
244 |
318.8 / 1207 |
2,903 / 20.0 |
|
4.5" (114.3 mm) |
32 |
52.9 / 200.2 |
11,200 / 77.2 |
|
|
70 |
115 / 435.2 |
8,051 / 55.5 |
|
|
128 |
211.3 / 799.7 |
4,381 / 30.2 |
|
|
171 |
282.2 / 1068 |
3,280 / 22.6 |
|
|
244 |
403.5 / 1527 |
2,294 / 15.8 |
Why Choose the KTZ400?
The KTZ400 is more than just a pump; it's a reliable workhorse for your most critical well service operations. Its robust construction, combined with a design focused on easy maintenance and operational flexibility, makes it a preferred choice for oilfield professionals. By choosing the KTZ400, you are investing in a solution that delivers consistent performance, reduces downtime, and helps you achieve your operational goals efficiently.
Frequently Asked Questions (FAQ)
Q: What type of pump is the KTZ400?
A: It is a reciprocating, positive displacement, single-acting, horizontal three-cylinder plunger pump.
Q: What is the maximum input power of the KTZ400 pump?
A: The maximum input power is 600 hp (447 kW).
Q: What are the main applications for this pump?
A: It is widely used in intermittent oil well operations including acidizing, cementing, fracturing, and water injection.
Q: Can the pump be configured for different pressure and flow requirements?
A: Yes, the pump can be equipped with different plunger diameters (3.375", 4", and 4.5") to achieve various pressure and flow rates.
Q: Is the KTZ400 pump easy to maintain?
A: Yes. It features a split fluid end design where each plunger has a separate, individually replaceable pump head section, which helps lower maintenance costs.
Get a Quote
Interested in the KTZ400 Plunger Pump for your next project? Contact our sales team today for more information, pricing, and availability. We are here to provide you with the reliable equipment and support you need for your oilfield operations.
Product Highlights
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